At Prism Calibration, we provide a comprehensive range of instrument validation services tailored to your industry’s unique needs. With our NABL Accredited Lab, advanced technologies, and experienced team, we offer reliable validation for critical instruments like SCADA systems, laboratory equipment, HEPA filters, and more.
We specialize in temperature mapping, sterilizer validation, and other key validation activities, ensuring regulatory compliance and operational efficiency across various industries such as pharmaceuticals, manufacturing, and research facilities.
Temperature Mapping Validation
We ensure accurate control of temperature in sensitive environments like labs, clean rooms, and storage spaces. Our temperature mapping services help maintain regulatory compliance by monitoring temperature stability.
Sterilizer Validation
Our sterilizer validation services verify the efficiency of autoclaves and other sterilization equipment, ensuring compliance with industry standards and ensuring safe sterilization processes.
DHS Validation (Dry Heat Sterilizer)
Dry heat sterilizers must perform reliably to ensure material safety. Our DHS validation services assess the performance of these sterilizers and ensure compliance with health and safety regulations.
HEPA Filter Validation
We test and validate the efficiency of HEPA filters to ensure cleanroom and laboratory air quality standards are met. HEPA filter validation is crucial for maintaining optimal air filtration in controlled environments.
SCADA System Validation
Our SCADA validation services ensure that your automated systems run smoothly and accurately monitor your facility’s operations. This is essential for industries relying on real-time monitoring and control.
Laboratory Equipment Validation
Our laboratory equipment validation services cover a range of instruments, ensuring they perform accurately and meet compliance requirements, crucial for maintaining the integrity of laboratory data.
At Prism Calibration, we ensure that your equipment functions exactly as the manufacturer claims. To confirm consistent performance, we carry out comprehensive IOPQ testing. This process includes:
Installation Qualification (IQ):
We verify that the equipment is installed correctly, ensuring aspects like voltage, leveling, and placement are in accordance with manufacturer guidelines. While we do not handle the physical installation, we ensure that the setup meets all necessary specifications.
Operational Qualification (OQ):
During this phase, we test critical operational features such as control panels, on/off switches, and alarms. For temperature-controlled units, we conduct 24-hour temperature mapping. Non-temperature devices are evaluated for other specific functionalities—e.g., centrifuge rotation, pH meter accuracy, and balance weight precision.
Performance Qualification (PQ):
Here, we focus on ensuring the equipment performs according to your specific operational needs. This phase is highly customized, requiring close collaboration between our team and yours to define the exact requirements and ensure the unit meets those expectations.
We follow a structured approach to ensure that all validation activities are thorough and compliant with industry standards. Below are the typical steps involved in our validation process:
We define the scope of validation and develop protocols based on industry standards like ISO and GMP.
Key activities: risk assessment, identifying equipment, and setting acceptance criteria.
We verify that all equipment is correctly installed according to manufacturer specifications and industry requirements.
Key activities: inspecting the physical setup, verifying component installation.
We test and confirm that equipment operates within its defined operational limits under controlled conditions.
Key activities: performance tests, calibration checks, function verification.
We assess whether the equipment consistently performs as required during normal operating conditions.
Key activities: conducting performance tests, process validation, real-time monitoring.
We provide comprehensive validation reports, including all testing results, protocols, and observations. This documentation is crucial for audit purposes and regulatory compliance.
Key activities: report preparation, approval, and filing.
Ongoing validation is necessary after significant changes or periodically to ensure continued compliance and accuracy.
Key activities: updating protocols, re-assessing equipment performance.
At Prism Calibration, we cater to diverse industries including pharmaceuticals, biotechnology, food processing, and manufacturing. Our equipment validation services help maintain compliance with ISO 9001, GMP, and other critical industry standards.
We offer end-to-end solutions for validating key systems, including environmental controls, work optimization, software validation, and more. Whether you’re validating a new installation or revalidating existing systems, we ensure accurate and reliable performance.
Calibration ensures that an instrument’s measurements are accurate by comparing them to a known standard, while validation confirms that equipment or systems perform according to their intended purpose, consistently meeting industry standards. Both are crucial for compliance in regulated industries.
Temperature mapping validation is vital in controlled environments such as cold storage facilities, clean rooms, and warehouses. It ensures that these areas maintain the required temperature ranges uniformly, helping to protect sensitive products and comply with regulatory standards.
Prism Calibration is NABL Accredited and known for its highly skilled professionals, state-of-the-art laboratory, and comprehensive range of services. We provide tailored solutions including SCADA validation, laboratory instrument validation, HEPA filter validation, and more, ensuring that every aspect of your equipment meets the highest standards.
It is recommended to perform HEPA filter validation annually or after any major system changes. SCADA system validation should be done regularly to ensure that automated systems for industrial processes remain reliable and efficient. Revalidation is critical after significant system modifications or maintenance.
Proper documentation is essential in validation to ensure compliance with regulatory bodies like ISO, GMP, and NABL. It provides evidence that equipment and processes have been validated according to standards, offering a verifiable audit trail for inspections and certifications.
Yes, Prism Calibration provides services internationally. Though based in India, we cater to global clients across various industries, offering high-quality validation services to meet international standards.
You can contact us directly through our website, where you’ll find an Inquiry Now or Contact Us button on our service pages. Our expert team is available to assist you with specific validation and calibration requirements tailored to your industry and facility needs.
