Prism Calibration Centre

Rotary Airlock Valve

Precision Bulk Solids Handling with Pressure Seal

Precision-engineered rotary airlock valves for continuous bulk solids discharge from hoppers, silos, and dust collectors while maintaining pneumatic pressure differentials.

Rotary Airlock Valve manufacturer Gujarat — E Industries, Prism Group

Airlock Valve

50–600mm SizesCI / SS304 / SS316Teflon-Coated OptionsUp to 2 Bar Pressure SealAdjustable Rotor ClearanceCustom Rotor ProfilesATEX Explosion-ProofGMP Pharma Grade50–600mm SizesCI / SS304 / SS316Teflon-Coated OptionsUp to 2 Bar Pressure SealAdjustable Rotor ClearanceCustom Rotor ProfilesATEX Explosion-ProofGMP Pharma Grade

— Product Overview —

What Is a Airlock Valve?

A rotary airlock valve (also called a rotary feeder or cellular wheel airlock) is a valve used to discharge bulk solids (powders, granules, pellets, dust) from a hopper or dust collector while maintaining a pressure differential across the valve. The rotating cellular wheel (rotor) with adjustable clearances between rotor blades and housing ensures continuous material flow without air leakage.

E Industries manufactures rotary airlock valves in a range of materials — cast iron (CI) for standard applications, SS304 for food and pharma, SS316 for aggressive chemicals and sterile applications, and Teflon-coated for sticky or abrasive materials. Sizes range from 50mm to 600mm in both standard and heavy-duty configurations.

Standard Specifications

  • Sizes: 50, 100, 150, 200, 250, 300, 400, 500, 600mm
  • Rotor speed: 5–30 RPM (geared motor)
  • Clearance: adjustable 0.05–0.3mm
  • Max temperature: up to 280°C

Materials of Construction

  • Housing & endplates: CI / SS304 / SS316
  • Rotor: CI / SS304 / SS316
  • Shaft seals: mechanical / lip / labyrinth
  • Internal coating: Teflon / rubber / Ni-PTFE

Drive System

  • Gear motor (standard helical/worm)
  • Variable speed drive (VFD) compatible
  • Chain drive option for high torque
  • Coupling: flexible jaw type

Special Designs

  • Drop-through (gravity discharge) type
  • Side-entry rotary feeder
  • Blow-through airlock for pneumatic conveying
  • Adjustable rotor end-gap design

— Why It Matters —

Why Your Industry Needs This Airlock Valve

01

Continuous Dust Collector Discharge

Pulse-jet bag filters and cyclone dust collectors accumulate dust in hoppers that must be continuously or intermittently discharged. Without a rotary airlock, opening the hopper equalises pressure and disrupts the collection system. The airlock maintains the negative pressure while allowing controlled dust discharge.

02

Pneumatic Conveying System Feeding

In pneumatic conveying systems, the rotary feeder meters bulk solid material into the conveying air stream at a controlled, consistent rate. Metering accuracy directly affects conveying efficiency, product quality, and batch accuracy in pharmaceutical and food mixing processes.

03

Silo & Bin Discharge Control

Large silos storing cement, fly ash, grain, sugar, or chemicals require controlled discharge rates for downstream process consistency. Rotary airlock valves provide variable speed discharge (via VFD) without the bridging and flooding problems of gravity discharge gates.

04

Preventing Air Ingress & Product Spillage

In negative pressure conveying and dust collection systems, an uncontrolled outlet allows false air ingress that degrades system performance. The rotary airlock acts as a dynamic seal, maintaining system pressure while allowing solids to pass — critical for energy efficiency and process control.

— Applications —

Industries We Serve

Pharmaceutical
Cement Plants
Sugar Mills
Chemical Process
Coal Handling
Food Processing
Fly Ash Handling
Grain Storage

— Product Range —

Available Models & Variants

Standard models available — custom engineering also available for your specific requirements

RAV-100-CI

100mm, cast iron, standard duty

RAV-200-SS304

200mm, SS304, food/pharma grade

RAV-300-SS316

300mm, SS316, chemical resistant

RAV-400-HD

400mm, heavy duty for abrasive dust

RAV-600-BT

600mm, blow-through for pneumatic conveying

RAV-ATEX

Any size, explosion-proof for combustible dust

Price on Request

Rotary Airlock Valve Pricing

Every unit is quoted individually — price depends on capacity, material of construction, and your duty conditions. Tell us the application and our engineers will size it and quote it.

  • Detailed written quotation within 24 hours
  • Free technical sizing by our engineering team
  • No obligation — compare before you commit

— Why Choose Us —

Why Buy from Prism Group

Manufacturing, compliance, calibration, and after-sales — all under one roof, backed by 20+ years serving Gujarat's industries.

Manufactured in Gujarat

Built at our Ahmedabad facility — shorter lead times, lower freight, and an engineer who can reach your plant the same day.

Built to Your Spec

Not a catalogue-only supplier. Every unit is sized to your actual airflow, pressure, temperature, and material duty.

GPCB & Compliance Ready

Designed to clear GPCB norms, BIS material standards, and WHO GMP requirements — so your consent renewal is never at risk.

NABL Calibration In-House

Prism Calibration Centre (NABL CC-2480) certifies the instruments on your equipment — no chasing a third-party lab.

Installation & AMC

Commissioning, annual maintenance contracts, spare parts, and emergency call-outs from one accountable partner.

20+ Years, 5,000+ Clients

Serving Gujarat industry since 2004 — pharmaceutical, chemical, cement, textile, and food processing plants across every GIDC zone.

Delivery & Installation

Supplying Across
Gujarat

Factory dispatch from Ahmedabad with on-site installation and commissioning support across every major GIDC zone in Gujarat.

15 Industrial Hubs · All GIDC Zones
Ahmedabad
Vadodara
Surat
Rajkot
Bharuch
Ankleshwar
Dahej
Vapi
Gandhinagar
Morbi
Mundra
Kandla
Hazira
Nandesari
Panoli

Request a Quote

Get a Free Quote for Airlock Valve

Tell us your application — capacity, pressure, material, and industry. Our engineering team responds within 24 hours with a detailed technical and commercial proposal.

Address
F-101, Rudraksh Complex 2, Phase 3, GIDC Vatva, Ahmedabad 382445

Product Enquiry Form

— FAQ —

Airlock Valve — Frequently Asked Questions

Quote within 24 hours · Gujarat delivery · Installation support

Need a Airlock Valve for Your Plant?

Call or WhatsApp with your application details — capacity, pressure, temperature, and material. We'll respond with a technical recommendation and price within 24 hours.

E Industries · Part of Prism Group · F 101, Rudraksh Complex 2, GIDC Vatva, Ahmedabad, Gujarat